60S Quick View: SPC Floor Manufacturing Process | FLOORMAKER

SPC (Stone Plastic Composite) flooring has become a go-to choice for homeowners craving durability, waterproof performance, and sleek design. But how is this modern marvel actually produced? Let’s break down the manufacturing magic in under a minute—and discover how brands like FLOORMAKER are revolutionizing the process.

Step 1: Raw Material Mixing

SPC floors start with a stone-plastic core made of limestone powder, polyvinyl chloride (PVC), and stabilizers. These ingredients are blended into a dry mix, ensuring strength and moisture resistance.
FLOORMAKER’s Edge: The brand uses 80% recycled limestone and zero formaldehyde additives, aligning with strict EU eco-standards.

Step 2: High-Pressure Extrusion

The mixture is fed into an extruder, heated to 200°C, and compressed into a dense, rigid core slab. This step defines SPC’s signature stability—perfect for temperature swings.
FLOORMAKER’s Innovation: Their DuraCore™ Technology adds a reinforced polymer layer, boosting impact resistance by 30%.

Step 3: Surface Design & Pressing

A decorative vinyl layer is fused onto the core. Advanced printers create hyper-realistic wood, tile, or abstract patterns. Next, a transparent wear layer (like aluminum oxide) is added for scratch protection.
FLOORMAKER’s Specialty: Their 4D Embossed Finish mimics hand-scraped wood grain, a texture so deep you’ll forget it’s not real hardwood.

Step 4: Cutting & Grooving

The slab is precision-cut into planks or tiles. Edges are milled with click-lock systems for DIY-friendly installation.
FLOORMAKER’s Precision: Patented AquaLock™ Joints ensure waterproof seals, even in bathrooms or basements.

Step 5: Quality Control

Each batch undergoes stress tests for water resistance, abrasion, and load capacity. Only 0.2% of FLOORMAKER’s products fail inspection—well below the industry average of 2%.

Why FLOORMAKER Stands Out

Eco-Smart: Solar-powered factories and 100% recyclable packaging.

SilentWalk Tech: Added cork underlay reduces noise by 50%.

Warranty: 25-year residential guarantee—proof of their confidence.

Conclusion: SPC Floors Built for Modern Life

From raw stone to your living room, SPC flooring blends science and style. Brands like FLOORMAKER elevate the game with eco-conscious materials, military-grade durability, and designs that fool even the pickiest interior designers. Ready to explore?

Quick Search Tip: Google visit www.floorcasa.com to see how innovation meets your floor.