100% Environmentally Friendly Waterproof Luxury SPC Flooring

Product Definition

100% Environmentally Friendly Waterproof Luxury SPC Flooring is a rigid-core vinyl flooring system manufactured from stone-plastic composite materials, designed to deliver complete water resistance, low environmental impact, high dimensional stability, and consistent performance in residential, commercial, and engineered construction projects.

Technical Parameters and Specifications

• Total thickness: 4.0–7.0 mm (core + wear layer + backing)

• Wear layer thickness: 0.3 / 0.5 / 0.7 mm transparent PVC

• Core composition: Calcium carbonate (≥65%) + virgin PVC

• Density: 1.9–2.1 g/cm³

• Plank size (typical): 1220–1520 mm × 180–230 mm

• Water absorption: ≤0.05%

• Fire rating: Bfl-s1 (EN 13501-1)

• Slip resistance: R9–R10 (DIN 51130)

• Formaldehyde emission: E0 / ≤0.005 mg/m³

• Installation system: Click-lock or glue-down

Structure and Material Composition

• UV Protective Coating

• Enhances abrasion resistance and stain protection

• Improves long-term color stability

• Wear Layer

• Transparent PVC layer providing mechanical protection

• Thickness selected according to traffic class

• Decor Film Layer

• High-resolution printed stone or wood visuals

• Colorfast inks with UV resistance

• SPC Rigid Core

• Stone-plastic composite for structural rigidity

• Prevents expansion and contraction

• Optional IXPE/EVA Backing

• Acoustic damping and minor subfloor compensation

• Improves walking comfort

Manufacturing Process

1. Raw Material Preparation
          Calcium carbonate powder and virgin PVC resin are precisely weighed and mixed to ensure stable formulation.

2. High-Temperature Extrusion
          Twin-screw extruders form dense SPC core sheets under controlled temperature and pressure.

3. Calendering and Cooling
          Sheets pass through multi-roller calendering lines to achieve uniform thickness and flatness.

4. Lamination
          Wear layer and decorative film are thermally bonded to the SPC core using calibrated presses.

5. Profiling
          CNC milling equipment creates precise click-lock profiles for installation accuracy.

6. UV Surface Treatment
          Multi-layer UV curing systems apply protective coatings for durability and scratch resistance.

7. Inspection and Packaging
          Dimensional tolerance, locking strength, and visual defects are inspected before shipment.

Industry Comparison

Application Scenarios

• Residential apartments and housing developments

• Hotel rooms, corridors, and serviced apartments

• Retail stores and commercial spaces

• Healthcare and education facilities

• EPC-managed renovation and fast-track construction projects

Core Pain Points and Solutions

• Moisture-related floor failure → SPC rigid core ensures complete waterproof performance

• Environmental compliance pressure → Formaldehyde-free and recyclable material formulation

• Subfloor imperfections → Rigid core minimizes telegraphing of minor defects

• High lifecycle costs → Low maintenance and long service life reduce total cost of ownership

Risk Warnings and Mitigation

• Uneven subfloors beyond tolerance may affect locking integrity

• Low-quality recycled PVC can compromise dimensional stability

• Improper expansion gap planning may cause edge stress

• Non-certified suppliers increase compliance and project risk

Procurement and Selection Guide

1. Define application area and expected traffic class

2. Select appropriate wear layer thickness

3. Confirm environmental and fire certification requirements

4. Evaluate locking system strength and installation method

5. Request full technical datasheets and test reports

6. Review factory quality control and production capacity

7. Approve samples through on-site mock-up installation

Engineering Case Example

In a mixed-use residential project covering approximately 5,000 m², luxury SPC flooring was specified for kitchens, corridors, and living areas. Click-lock installation enabled rapid deployment, achieving consistent surface flatness and zero water-related complaints after 18 months of operation.

FAQ

1. Is SPC flooring fully waterproof? — Yes, both surface and core are water resistant.

2. Is it suitable for bathrooms? — Suitable for dry-zone bathroom areas.

3. Can it be installed over existing tiles? — Yes, if flatness is within tolerance.

4. Does it emit harmful VOCs? — No, compliant with E0 standards.

5. Is underfloor heating compatible? — Yes, within temperature limits.

6. What is the expected service life? — Typically 15–25 years.

7. Is glue-down required? — Optional; click-lock is commonly used.

8. How is acoustic performance handled? — Optional IXPE/EVA backing improves sound reduction.

9. What maintenance is required? — Routine cleaning only.

10. What is the standard lead time? — Approximately 25–40 days.

Commercial CTA

For pricing, technical documentation, or project-specific samples of 100% environmentally friendly waterproof luxury SPC flooring, please submit your project requirements to our technical sales department for evaluation.

E-E-A-T Author Credentials

This document is authored by flooring engineers and project consultants with extensive experience in SPC flooring manufacturing, international supply chains, and EPC project support, ensuring technical accuracy, regulatory awareness, and procurement relevance.