Dark Gray Oak Laminate Flooring

Product Definition

Dark Gray Oak Laminate Flooring is an engineered multi-layer composite floor covering designed to replicate natural oak textures with enhanced abrasion resistance, dimensional stability, and long-term performance. It is widely applied in commercial, residential, hospitality, and retail environments requiring durable and cost-efficient surface materials.

Technical Parameters & Specifications

Structure & Material Composition

• Wear Layer: Melamine-impregnated aluminum oxide surface for abrasion resistance.

• Decor Layer: High-resolution Dark Gray Oak print film for natural wood realism.

• Core Layer: High-density fiberboard ensuring mechanical stability.

• Balance Layer: Melamine backing sheet to prevent warpage and moisture uptake.

• Click Lock System: Precision-milled locking edges for tool-free installation.

Manufacturing Process

1. Impregnation: Kraft papers undergo melamine resin saturation using automated dipping lines.

2. HDF Core Preparation: High-density fiberboard is pressed and conditioned to controlled moisture levels.

3. Laminating Press: Multi-opening hot-press machines bond wear layer, decor film, and HDF.

4. Cooling & Stabilization: Large-format sheets rest to achieve internal stress balance.

5. CNC Profiling: Precision machining forms the Unilin or Välinge click-lock system.

6. Surface Texturing: Embossed-in-register technology synchronizes grain pattern and texture.

7. Packaging & QC: Dimensional checks, abrasion tests, and moisture scanning completed before shipment.

Industry Comparison

Application Scenarios

• Distributors: Fast-moving SKU for retail flooring programs.

• EPC Firms: Suitable for office, hospitality, and institutional retrofits.

• Contractors: High productivity installation for residential and commercial units.

• Developers: Large-scale apartment and rental projects seeking controlled cost and durability.

• Retail Chains: Consistent color and texture for brand-standard interiors.

Core Pain Points & Engineering Solutions

• Color Fading in Low-Grade Materials → UV-resistant melamine surface ensures long-term stability.

• Swelling in Moist Areas → Moisture-protected HDF reduces absorption and joint deformation.

• Weak Locking System → CNC-machined click profiles improve tensile pull strength.

• Surface Scratches → Aluminum-oxide wear layer provides AC3–AC5 abrasion performance.

Risk Warnings & Mitigation

• Avoid installation in continuously wet zones (bathrooms, saunas).

• Ensure subfloor moisture < 2.5% (CM test) to avoid board swelling.

• Keep expansion gaps (8–12 mm) along perimeter and structural columns.

• Avoid dragging heavy furniture directly over the surface.

Procurement & Selection Guide

1. Determine application intensity (commercial vs. residential) to select AC rating.

2. Choose thickness (8mm/12mm) based on expected traffic and acoustic requirements.

3. Request decor samples to confirm Dark Gray Oak texture consistency.

4. Verify compliance certificates (EN13329, Carb II, E0, CE).

5. Evaluate locking profile quality and tolerance accuracy.

6. Confirm packaging durability for long-distance transport.

7. Check supplier quality control reports for each batch.

8. Align installation system compatibility with contractor preference.

Engineering Case Study

An EPC contractor implemented 12,000 m² of Dark Gray Oak Laminate Flooring for a corporate office renovation. AC4-grade boards with 12mm HDF cores were selected to handle constant foot traffic. Installation used the Unilin locking system with moisture underlayment. The project achieved a 25% reduction in installation time and passed post-installation sound and abrasion testing with zero failure cases.

FAQ

1. What AC rating should I choose? AC3 for residential, AC4–AC5 for commercial.

2. Is Dark Gray Oak Laminate Flooring water-resistant? It resists daily spills but not long-term standing water.

3. How long does laminate flooring last? 8–20 years depending on usage.

4. Can it be installed on concrete? Yes, with proper moisture control.

5. Is underlayment required? Recommended for sound and moisture performance.

6. Can the flooring be refinished? No, laminate cannot be sanded.

7. How to clean the surface? Vacuum and damp mop; avoid excessive water.

8. Is it suitable for pets? AC4–AC5 surfaces offer better scratch resistance.

9. What locking systems are available? Unilin and Välinge click systems.

10. Are custom sizes available? Yes, depending on production capacity.

CTA: Request Quote / Technical Data / Samples

For certified technical data sheets, Dark Gray Oak Laminate Flooring samples, or bulk quotation for commercial projects, please contact our technical sales department for detailed consultation.

E-E-A-T Author Credentials

Written by a flooring materials specialist with over 10 years of experience in laminate, SPC, and engineered flooring technologies. Contributor to multiple international flooring procurement guidelines and advisor to global distributors and EPC contractors.

 Application 

Application :Family bedroom, living room, kitchen, balcony, children's room; shopping mall clothing store, milk tea shop, toy store, amusement park, hotel, etc.