Domestic Wooden Grain SPC Vinyl Flooring

Manufacturing Process

Manufacturing of domestic wooden grain SPC vinyl flooring follows a continuous, highly controlled industrial process.

  1. Raw Material Mixing: PVC resin, calcium carbonate, and stabilizers blended.

  2. High-Temperature Extrusion: SPC core sheet formed using twin-screw extruders.

  3. Calendering & Cooling: Thickness and flatness precisely controlled.

  4. Film Lamination: Decorative and wear layers bonded under heat and pressure.

  5. UV Coating: Multiple coats cured for surface durability.

  6. Profiling: CNC milling of click-lock edges.

  7. Inspection: Dimensional, visual, and mechanical testing.

  8. Packaging: Moisture-resistant cartons for logistics safety.


Product Details

Product Definition

Domestic wooden grain SPC vinyl flooring is a rigid core flooring system manufactured with a stone-plastic composite core and a decorative wood-grain layer, engineered for stable performance, moisture resistance, and consistent appearance in residential and light commercial construction projects.

Technical Parameters and Specifications

Domestic wooden grain SPC vinyl flooring is produced to meet common international flooring and indoor environment standards, ensuring suitability for large-scale procurement and installation.

  • Total Thickness: 4.0 mm / 5.0 mm / 6.0 mm

  • Wear Layer Thickness: 0.3 mm / 0.5 mm

  • Core Density: 1.9–2.1 g/cm³

  • Board Dimensions: 1220–1520 mm × 180–230 mm

  • Locking System: Unilin or Valinge compatible click system

  • Surface Treatment: UV coating with light embossing

  • Slip Resistance: R9–R10

  • Formaldehyde Emission: E0 / FloorScore compliant

  • Dimensional Stability: ≤0.15%

  • Service Life (Typical): 15–25 years

Structure and Material Composition

The layered structure of domestic wooden grain SPC vinyl flooring balances rigidity, comfort, and durability while controlling production cost.

  • UV Protective Layer: Enhances scratch resistance and color stability

  • Wear Layer: Transparent PVC layer resisting abrasion and stains

  • Decorative Film: High-definition wooden grain print

  • SPC Core: Limestone powder and PVC compound for rigidity

  • Backing Layer: Optional IXPE or EVA for acoustic performance

Manufacturing Process

Manufacturing of domestic wooden grain SPC vinyl flooring follows a continuous, highly controlled industrial process.

  1. Raw Material Mixing: PVC resin, calcium carbonate, and stabilizers blended.

  2. High-Temperature Extrusion: SPC core sheet formed using twin-screw extruders.

  3. Calendering & Cooling: Thickness and flatness precisely controlled.

  4. Film Lamination: Decorative and wear layers bonded under heat and pressure.

  5. UV Coating: Multiple coats cured for surface durability.

  6. Profiling: CNC milling of click-lock edges.

  7. Inspection: Dimensional, visual, and mechanical testing.

  8. Packaging: Moisture-resistant cartons for logistics safety.

Industry Comparison

CriteriaSPC Vinyl FlooringLVT FlooringLaminate Flooring
Core StabilityVery HighMediumMedium
Water ResistanceExcellentExcellentLimited
Thickness Range4–6 mm2–5 mm6–12 mm
Installation ToleranceHighMediumLow
Lifecycle CostControlledMediumLow–Medium

Application Scenarios

Domestic wooden grain SPC vinyl flooring is widely adopted in projects requiring durability and appearance consistency.

  • Distributors & Importers: Residential SPC flooring product portfolios

  • EPC Contractors: Apartment and mixed-use developments

  • Property Developers: Standardized housing projects

  • Renovation Projects: Overlay installation on existing floors

  • Public Housing: Long-term, low-maintenance residential units

Core Pain Points and Solutions

  • Subfloor Flatness Issues: Rigid SPC core bridges minor imperfections.

  • Moisture Exposure: Non-absorbent materials prevent swelling.

  • Design Consistency: Digital printing ensures batch color stability.

  • Installation Efficiency: Click-lock systems reduce labor time.

Risk Warnings and Mitigation Measures

  • Thermal Expansion: Maintain expansion gaps at perimeters.

  • Direct Sunlight: Use blinds or UV-resistant coatings where required.

  • Heavy Point Loads: Apply protective pads under furniture.

  • Non-Compliant Materials: Verify test reports and certifications.

Procurement and Selection Guide

  1. Define residential or light commercial usage classification.

  2. Select wear layer thickness based on traffic expectations.

  3. Confirm locking system compatibility with installers.

  4. Review acoustic and underlayment requirements.

  5. Request samples for visual and mechanical evaluation.

  6. Verify supplier quality control and export experience.

  7. Assess packaging and logistics suitability.

Engineering Case Study

In a 18,000 m² residential apartment project, 5.0 mm domestic wooden grain SPC vinyl flooring with a 0.5 mm wear layer was installed. The flooring met moisture resistance requirements for kitchens and corridors while reducing installation time by approximately 30% compared to traditional laminate systems.

FAQ

  • Q1: What differentiates SPC from LVT?
    A: SPC has a rigid stone-plastic core for higher stability.

  • Q2: Is SPC suitable for residential use?
    A: Yes, it is widely used in domestic environments.

  • Q3: Can it be installed over existing tiles?
    A: Yes, if the surface is flat and stable.

  • Q4: Is underlayment mandatory?
    A: Optional, depending on acoustic requirements.

  • Q5: How does it handle moisture?
    A: SPC is inherently water resistant.

  • Q6: What maintenance is required?
    A: Regular sweeping and damp mopping.

  • Q7: Are custom colors available?
    A: Yes, for volume orders.

  • Q8: What is the recommended wear layer?
    A: 0.3 mm for residential, 0.5 mm for higher traffic.

  • Q9: Is it environmentally compliant?
    A: Yes, when produced under certified standards.

  • Q10: What is the typical lead time?
    A: 20–30 days for standard specifications.

Call to Action

For technical documentation, project-based quotations, or engineering samples of domestic wooden grain SPC vinyl flooring, procurement teams may submit project requirements for professional evaluation and supply planning.

E-E-A-T Author Credentials

This content is prepared by flooring material engineers and international building material consultants with long-term experience in SPC vinyl flooring manufacturing, testing, and project-level procurement, ensuring accuracy, authority, and practical relevance.

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